The Ultimate Capsule Manufacturing Sizing Guide

Are you thinking about starting a nutraceutical business? If so, you'll need to find a reputable third-party nutraceutical manufacturer to produce your products. When it comes to manufacturing nutraceuticals, capsules are an extremely popular choice. But before you can do that, you need to figure out what size capsules you need. 



That's why we've put together this ultimate capsule manufacturing sizing guide. We'll cover everything you need to know about choosing the right size capsules for your nutraceuticals, including:

·         The different types of capsules available

·         The benefits of each type of capsule

·         How to choose the right size capsule for your product

By the end of this guide, you'll have all the information you need to make an informed decision about which type and size of capsules are right for your products. So, let's get started!

The Different Types of Capsules

There are three types of capsules available:

·         Standard / Gelatin

·         Vegetarian

·         HPMC

Gelatin capsules are made from animal-based gelatin, while vegetarian capsules are made from plant-based materials. HPMC capsules are made from a vegan-friendly material that dissolves in water, making them ideal for products that require a gluten-free or vegetarian formulation.

The Benefits of Each Type of Capsule

 Standard capsules:

  •          Are the most affordable option
  •          Are the most widely available
  •       Are easy to fill and swallow



Vegetarian capsules:

  •        Are more expensive than gelatin capsules
  •         Are not as widely available as gelatin capsules
  •         Are easier to fill than gelatin capsules
  •          Are easier to swallow than gelatin capsules



HPMC capsules: 

• Are the most expensive option  

• Are the most widely available

• Are the easiest to fill

• Are the easiest to swallow




How to Choose the Right Size Capsule
Capsule manufacturing sizing can seem difficult at first, but it's really not that complicated. There are only four main factors to consider: 
• Capsule size
• Fill weight
• Fill volume and 
• Total weight. 
Let's break each one down.

Capsule size is the most important factor to consider. Capsules come in a variety of sizes, ranging from size 000, which is the largest, to size 5, which is the smallest. The size that you choose will depend on the ingredients that you are using and the desired dosage. The larger the capsule, the more products it can hold. 

The most common size for nutraceuticals is 00, which has a capacity of 0.7-1.0 ml. Dimensions can vary depending on the size of the capsule, but the 00 capsule is typically about 21 mm long and 11 mm in diameter.

1.    Fill weight

Fill weight is the second factor to consider. The fill weight of a capsule is the amount of powder or other filling material that it can hold. This can vary depending on the density of the powder and the size of the capsule. For example, a 00 capsule can hold between 250 and 500 mg of powder.

Size 000 capsules can hold up to 735 mg of powder, while size 5 capsules can only hold up to 75 mg. If you are using a high-dose ingredient, you will need to use a larger capsule. For example, if you are using 500 mg of an ingredient, you will need to use a size 000 capsule.

2.    Fill volume

Fill volume is the third factor to consider. This is the space inside the capsule that you want to fill with product. The fill volume will be determined by the size of the capsule and the fill weight. When choosing a capsule size, it's important to consider the volume of the filling material and the desired dosage. For most nutraceuticals, a 00 capsule size is a good option. When it comes to filling capsules, there are two main methods:

  1.     Manual filling
  2.    Machine filling

Manual filling is the more traditional method and involves filling each capsule by hand. This method is slower and can be more expensive.

Machine filling is the more modern method and involves using a machine to fill the capsules. This method is faster and more efficient.

3.    Total weight

Total weight is the fourth and final factor to consider. This is the total weight of the capsule, including the product. The total weight will be determined by the size of the capsule, the fill weight, and the fill volume.

Now that you know the four main factors to consider when sizing a capsule, you're ready to get started. Just remember to keep these factors in mind and you'll be sure to find the perfect size for your needs. Once you have decided on the size and filling method, it is time to start manufacturing your capsules.

Capsule manufacturing companies in India

There are a number of capsule manufacturing companies in India that are engaged in the production of high-quality capsules. Zeon Lifesciences is one of the leading companies in this field. The company has a state-of-the-art manufacturing facility and a team of highly skilled professionals who are dedicated to providing the best possible products to their customers.

The products are designed to meet the highest international standards and are backed by a team of experts who are always ready to provide the best possible support to their customers. Zeon Lifesciences has a wide range of products that are available in different sizes and shapes. The company also offers a variety of customizations options to its customers.

The company's products are available in different parts of the world and are very popular among the customers and has a strong presence in the Indian market and is also gaining a lot of popularity in the international market.

Conclusion

If you are still struggling which capsule size is right for your product, Look no further than Zeon Lifesciences Ltd.  We are a leading third-party nutraceutical manufacturer with more than 30 years of experience and we can help you determine the perfect size for your capsules.

We have the experience and expertise to help you through every step of the process. Contact us today to get started.

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